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Figure 4 UV Curing Unit 350 User Guide

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Figure 4® UV Curing Unit 350

 

User Guide

Rev. B, P/N 42-D079

 

Original Instructions

 

NOTE: Use this page to print the User Guide as a whole. Scroll down to the bottom of the page and click the printer-friendly.png button. On the page in the new tab, press ctrl+P (cmd+P on Mac) to print the document or save it as a PDF.

NOTE: Please refer back to http://support.3dsystems.com/s/figure-4-modular/ for the most up-to-date User Guide.

 

Introduction

Thank you for purchasing the Figure 4 UV Curing Unit 350.

The Figure 4 UV Curing Unit 350 is a flexible and efficient medium for curing parts printed on 3D Systems' Figure 4® printers. After a printed part is removed from the printer, it is not considered safe to touch without nitrile gloves until it has been fully cured for a specified time in the UV Curing Unit 350. The unit uses a series of UV lamps and glass platforms, or a Figure 4 print platform, to achieve full post-curing. Once the process is complete, and the parts are verified as fully cured, the printed parts are safe to touch without the need for nitrile gloves.

This manual provides users with an understanding of features, system requirements, and operating procedures needed to post-cure parts using the Figure 4 UV Curing Unit 350.

Copyright and Corporate Identity

©   3D Systems, Inc. Figure 4® with regard to printers is a registered trademark of 3D Systems. Figure 4™ with regard to resins is a trademark of 3D Systems.

Improvements

3D Systems may (but shall not be obligated to) make improvements to this document from time to time. However, the Licensed User acknowledges that at any time after the expiration of the date of issuance, 3D Systems may institute a periodic charge or fee payable by the Licensed User in return for ongoing receipt of improvements. It is the responsibility of the Licensed User to provide 3D Systems with current information as to its name and address. The Licensed User also undertakes to notify 3D Systems promptly in the event that it considers any of the data contained in this document to be incomplete or erroneous in any respect, in connection with the Licensed User’s particular or general use.

FCC Notice

United States

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy. If it is not installed and used in accordance with these instructions, it may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his/her own expense.

Canada

CAN ICES-3 (A)/NMB-3 (A)

European Union

CAUTION: This is a Class A product. In a domestic environment, this product can cause radio interference in which case the user could be required to take adequate measures.

Korea

사용자 안내문

이 기기는 업무용 환경에서 사용할 목적으로 적합성평가를 받은 기기로서 가정용 환경에서 사용하는 경우 전파간섭의 우려가 있습니다.

Changes or modifications to this equipment not approved by 3D Systems can void the authority of the user to operate this equipment.

Safety

CAUTION: IMPORTANT SAFETY INSTRUCTIONS – READ AND FOLLOW THESE INSTRUCTIONS BEFORE OPERATING THE FIGURE 4 UV CURING UNIT 350.

Introduction

You must be properly trained and have read this manual before operating the Figure 4 UV Curing Unit 350. Also, anyone assisting you must be properly trained. After you are trained, always follow the safety guidelines and procedures in this section before operating the Figure 4 UV Curing Unit 350.

Customer Safety Program

Before using the Figure 4 UV Curing Unit 350, customers must have a safety program in place. The safety program should do the following:

  • Label and point out hazardous equipment, materials, and procedures.
  • Explain what to do in an emergency situation.
  • Provide information about the hazards of equipment and resins in the form of Safety Data Sheets (SDSs). The SDSs are provided with all resins supplied by 3D Systems.

The information in this chapter supplements the customer’s existing safety program. It points out safety considerations that specifically concern the Figure 4 UV Curing Unit 350.

Levels of User

WARNING: DO NOT ATTEMPT TO PERFORM ANY PROCEDURES DESCRIBED IN THIS MANUAL UNLESS YOU HAVE READ THROUGH THE ENTIRE MANUAL FIRST.

 

There are two levels of users of the Figure 4 UV Curing Unit 350, based on the amount and type of training the user has received. The two levels of users (operators and certified service personnel), are described below.

Operator

Operators are trained to operate the system and perform all the necessary tasks to post-cure a part and perform basic preventative maintenance as outlined in this manual.

Certified Service Personnel

Certified service personnel are those who have completed the 3D Systems service training package and are certified to perform service tasks on the machine. Certification may occur at various levels, and certified service personnel should only perform tasks they are authorized and certified to complete.

Safety Design Features in the Figure 4 UV Curing Unit 350

The following design features are provided to reduce potentially hazardous operating conditions:

WARNING: If any of the following safety features fails, your actions may be all that will prevent potentially hazardous operating conditions.

WARNING: if the UV Curing Unit 350 is used in a manner not specified by 3D Systems in this manual, the protection provided by the equipment may be impaired.

 

  • Safety switches behind the Figure 4 UV Curing Unit 350 process-chamber lid is intended to prevent accidental exposure of the user to the UV light. The UV lamps will shut off if the lid is opened during operation.
  • The design of the curing chamber is intended to prevent the UV light from being aimed outside the area of the chamber. Only the metal case surrounding the chamber emits UV radiation.
  • A carbon filter and a fan aid in controlling potential odors that result from the curing process.
  • The Figure 4 UV Curing Unit 350 was assessed externally in accordance with IEC 62471 to be classified as Exempt Group (RG 0): where no optical hazard is considered reasonably foreseeable,
    even for continuous, unrestricted use. Do not attempt to override the protective measures that prevent the lamps operating while door is open, as doing so may result in personal injury. 

Safety Symbols and Definitions

The following are safety symbols that are common to 3D Systems guides. Some or all of these symbols may appear in this guide and/or in other Figure 4 UV Curing Unit 350 documentation.

CAUTION: Indicates the possibility of loss of data or damage to equipment.

WARNING: Indicates the possibility of injury or death to personnel.

ELECTRICAL SHOCK HAZARD: High voltage electricity is accessible in the vicinity of this sign or behind the access panel. High voltage can cause severe burns or death, as well as fires. Access panels are for service only and should be opened only by certified service personnel or trained maintenance personnel.

UV RADIATION HAZARD: Invisible UV radiation is accessible in the vicinity of this sign or behind the panel. Radiation can cause eye injury or blindness, burn injury and/or fire. Access panels are for service only and should be opened only by certified service personnel.

HARMFUL IRRITANT WARNING: Indicates that skin or eye irritation could result while exposed to a chemical composition

EYE PROTECTION: Indicates the need for eye protection.

WEAR GLOVES: Wear the appropriate gloves when required. For example, when touching surfaces that may contain or have been exposed to materials, wear nitrile gloves. Heat gloves are necessary when touching surfaces that may be hot to ensure burns don’t occur.

PINCH POINT: Indicates a pinch point hazard that could cause personal injury.

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HOT SURFACE HAZARD: A hot surface is accessible in the vicinity of this sign or behind the access panel. Avoid contact. Hot surfaces can cause burn injury or fire. Allow surface to cool before touching. Access panels are for service only and should be opened only by certified service personnel or trained maintenance personnel.

NOTE: A note signifies important information but not information of a critical content.

 

Alarms and Warnings

The UV Curing Unit 350 does not have any alarms or warning screens associated with machine errors.

Safety Switches

The Figure 4 UV Curing Unit 350 has two safety switches, located behind the lid assembly on the left and right. The hinges on the lid engage these sensors when the lid is fully closed. If this lid is opened at any time during UV operation, the UV lights will shut off. Closing the lid back resets the machine's timer and the operator must adjust the curing time accordingly.

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Green Part Handling and Safety

Since printed parts are not fully cured until after spending the appropriate time in post-curing, you must follow all the same resin guidelines as if handling resin directly. Before post-curing, parts go by the term green.

   NOTE: For complete safety information and instructions for use, please read the SDS and User Guide for the Figure 4 resin you are using. These documents are packaged in with each bottle of resin.

safety glassessafety gloves

HARMFUL IRRITANT WARNING: Always wear chemical-resistant gloves, goggles and protective clothing when handling RESIN/green parts. Avoid skin contact. Avoid breathing RESIN fumes.

  • Always practice standard lab hygiene and follow Personal Protective Equipment (PPE) requirements outlined in this manual.
  • safety glassessafety glovesAlways wear chemical-resistant gloves, such as nitrile, when working near green parts. It is recommended to wear approved goggles and protective clothing. Protective clothing includes, but is not limited to: closed-toed shoes, full-length pants, and splash-resistant lab coats (long-sleeved) or equivalents. 3D Systems recommends using 100% nitrile gloves; however, other chemical-resistant gloves will suffice. Do NOT use latex gloves, as they do not provide complete chemical protection.
  • Wearing contact lenses when working with green parts is not recommended.
  • Avoid breathing in vapors from curing parts. To avoid breathing in vapors: when opening the lid, allow a few seconds to pass before putting your face near the opening. Your facility may require that UV Curing Unit 350 vapors be vented to outside air. Providing an interface for such ventilation from the machine is the sole responsibility of the customer.
  • Always wash skin thoroughly with a nonabrasive soap and COLD water after working with green parts. DO NOT USE HOT WATER OR SOLVENTS to wash hands, as these will stimulate your pores and result in absorption through the skin. Uncured resin is sensitizing and can cause bad allergic reactions if absorbed through the skin. A person who becomes sensitized to resin should not work around that material in the future.
  • If a small amount of resin gets on your clothing, remove the article of clothing as soon as possible (it might be a good idea to have a change of clothes on hand just in case). Have contaminated clothing dry cleaned. DO NOT wash in a regular washing machine that drains into wastewater. If a particularly large amount of resin gets on your clothes, it is best to discard them according to all local, state, and federal regulations. Keep contaminated clothing away from food and drinks. Wash hands thoroughly after handling contaminated clothes, even if you wore protective clothing/gloves to handle them.
  • Keep all green parts away from heat, sparks, static discharge, and flame.
  • Fire fighters should use a self-contained breathing apparatus and full protective clothing in the event of a resin fire.
  • Do not leave green parts in an area where persons who are not knowledgeable about their handling or use may have access to them.
  • Keep green parts away from food and drinks.

WARNING: USE FIRE EXTINGUISHERS SUCH AS CARBON DIOXIDE, DRY CHEMICAL, OR FOAM. A SPRAY OF WATER MIGHT ALSO BE EFFECTIVE. DO NOT USE A DIRECT JET OF WATER OR SMOTHERING TO EXTINGUISH BURNING RESIN OR SOLVENTS.

 

Resin Characteristics

The photopolymers used in the resins may be hazardous if handled improperly. Repeated skin contact with resins may cause sensitization. Consult the manufacturer’s Safety Data Sheet (SDS) for information on specific resins. For further information on this and related topics, consult the 3D Systems Materials website.

Resin Disposal

Dispose of green parts according to the guidelines given in the SDS included with the resin and according to all government regulations.

Contamination

Care should be taken when cleaning panels and other parts of the UV Curing Unit 350. The unit is likely to have uncured resin on it, which requires special cleaning instructions. Please see the section Preventative Maintenance for more information.

UV Safety

Facilities using ultraviolet (UV) equipment should use the following personal protective equipment (PPE):

UV EYE PROTECTION: Use appropriately rated uv safety glasses, goggles, or face shields.

Wear Protective clothing: this includes long sleeves, pants, and 100% nitrile gloves.

 

WARNING: ULTRAVIOLET RADIATION IS HARMFUL TO EYES AND SKIN. NEVER LOOK AT LIGHT PRODUCED BY THIS DEVICE. UNPLUG UNIT BEFORE SERVICING.

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HOT SURFACE/cutting HAZARD: lamp bulbs may cause personal injury in the form of burns or cuts. wear protective gloves and safety glasses when handling lamp bulbs. Wear protective gloves whenever inserting parts or removing parts from the machine; this is to prevent resin exposure and heat exposure from the part, metal shelves, and/or print platform. to prevent burns, unplug unit and allow to cool for several minutes before servicing.

Environmental Safety

The following are environmental issues concerning the Figure 4 UV Curing Unit 350:

Pollution Degree

The pollution degree of the intended environment for this equipment is PD2 (Pollution Degree 2).

Temperature

To allow optimum systems operation and optimum part quality, the temperature of the Figure 4 UV Curing Unit 350 location should remain stable. The working range is 18-28°C (64-82°F). Any temperature fluctuation greater than 3°C may adversely affect parts cured in the system. The air conditioning system should maintain a temperature change of less than 1°C per hour. The unit's room should have a minimum cooling capacity of 1.4 kW. We recommend an HVAC system that changes the air six times per hour. To avoid adversely affecting part quality, do not expose the Figure 4 UV Curing Unit 350 to direct air flow from the air conditioning system.

There are no special requirements for controlling waste heat on the Figure 4 UV Curing Unit 350.

Humidity and Altitude

The optimal humidity in the Figure 4 UV Curing Unit 350 lab will depend to a certain degree on the resin selection. Regardless, the humidity should always be non-condensing and should not vary outside the range of 20% to 80% RH. Review your material information (SDS, Instructions for Use, and product labeling) for specific information on recommended humidity levels.

The Figure 4 UV Curing Unit 350 is capable of operating correctly up to an altitude of 2,400 m (7,874 ft) above mean sea level.

Sound Pressure

Overall sound-pressure level for this equipment will not exceed 85 dBA, and, therefore, does not require ear protection to operate.

Disposal of Figure 4 Resin and Waste

When you dispose of green parts, refer to the SDS for that material and follow any applicable government regulations. All waste products (resin-soaked paper towels, cleaning liquids, etc.) must be disposed of in accordance with all applicable government regulations. However, the recommendation is to cure all parts, even those from a failed build. Cured parts may be disposed of in regular trash, which is better for the environment.

Do not clean anything with uncured resin on it in a sink or tub that drains into normal wastewater.

Electrical Safety

The Figure 4 UV Curing Unit 350 was designed to minimize operator exposure to electrical hazards during normal operations. Do not remove any panels or other parts of the Figure 4 UV Curing Unit 350 casing. All exposed electrical circuits are contained within limited-access cabinets. This is to separate the operator from service and maintenance areas. Only 3D Systems Service Personnel should access the electrical panels. 120-240 V~ power is present in multiple locations throughout the unit. Whenever performing maintenance procedures, power down the machine and unplug it if power is not necessary for service.

Emergency Shutdown

ALERT: In the event of an emergency, immediately unplug the power cord from the back of the Figure 4 UV Curing Unit 350.

CAUTION: Do not position the UV Curing Unit 350 such that it is difficult to access the power inlet on the machine in an emergency situation.

 

There are three different ways to shut down the UV Curing Unit 350:

  1. Pull the power cord out the back of the unit. This disconnects all electric current going to the unit. As such, it is the preferred method of shutting down the unit in an emergency.
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  1. Press the lit power button in the upper-left-hand corner of the UV Curing Unit 350. This cuts power from the power supply to the rest of the machine. This does not cut the current going from the wall to the power supply. This is easier access than the I/O switch on the back of the machine, and has almost identical function.
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  1. Flip the I/O switch to the O position. This cuts power from the power supply to the rest of the machine. This does not cut the current going from the wall to the power supply. This also prevents the power button on the front of the machine from functioning.
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First Aid and Protective Equipment

The following paragraphs provide general first-aid procedures and recommendations for protective equipment to minimize the risks from resin exposure. If professional medical attention is necessary, take the Safety Data Sheet (SDS) for the exact resin involved to the attending physician.

Skin Contact

Figure 4 resin may cause sensitization by skin contact. It is irritating to the skin; repeated and/or prolonged contact may cause dermatitis. Wear 100% nitrile gloves and lab coats to avoid skin contact. Should resin, or uncured parts, come in contact with skin, wash thoroughly with soap and COLD water and immediately remove contaminated clothing and shoes. If skin is irritated, get medical attention. Dry-clean contaminated clothing. Discard contaminated shoes and leather products.

Eye Contact

High vapor concentration may cause irritation. Safety goggles should be worn to prevent accidental splashes of resin into the eyes. If resin comes in contact with the eye, flush immediately with large amounts of COLD water for 15 minutes. Avoid sunlight, fluorescent light, and other ultraviolet light, and obtain immediate medical attention. Eye-wash facilities and a first-aid kit should be readily available and close to the resin/green parts.

Contact Lenses

If resin splashes into the eye when contact lenses are worn, flush the eye with water immediately. Verify that flushing has removed the contact lens from the eye. Protect eyes from light and obtain immediate medical attention. Discard contact lenses that come into contact with liquid resin or green parts.

Fume Inhalation

Inhaling fumes from resin is irritating to the respiratory system. High atmospheric concentrations may lead to irritation of the respiratory tract, dizziness, headache and anesthetic effects. Do not operate the Figure 4 UV Curing Unit 350 without its carbon filter in place. For most resins, normal operation of the UV Curing Unit 350 with its filter in place should not emit fumes. If a person should inhale fumes, bring the exposed person to fresh air. Perform CPR if required. If breathing is difficult, give oxygen and obtain immediate medical attention for the person.

Ingestion

If a person ingests material, get medical attention immediately. Immediately rinse the person's mouth and have him/her drink plenty of water.

Safety Notice

CAUTION: Use of controls or adjustments, or performance of procedures other than those contained in the operation, maintenance or any other manual provided with this machine may result in hazardous radiation exposure.

    NOTE: Closed radiation products are not considered to be hazardous.

 

The Figure 4 UV Curing Unit 350 incorporates a protective housing and radiation-protective access lid, such that there is little exposure or human access to the radiation generated by the curing chamber during normal operation. Some radiation does leak out at the lid's hinges.

All service to the UV process machine and other components requiring safety switch override, or requiring opening of panels not specified in this manual, shall only be performed by 3D Systems service personnel, their authorized agents, or personnel who have been service-trained by 3D Systems.

Label Installation Diagram

The Figure 4 UV Curing Unit 350 has many warning labels throughout. This section details what those warning labels are, how many of each warning label is on each system module, and the locations of each type of label. It is important to use the machine with extreme caution to avoid situations that may be hazardous. The numbers in the Item column below correspond to the numbers in the images that follow.

Item Description Qty Label
1 Product label - Contains system information and certification symbols 1

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2 - ISO 7000-0434B

CAUTION: UV RADIATION WARNING - Indicates that UV radiation may be present behind the panel.

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3 - ISO 7000-0637A

CAUTION: Heat WARNING - Indicates that the machine may be hot inside. It will definitely be hot just after operation.

1 Heat.png
4 - IEC 60417-5007 Power On - To indicate connection to the mains, at least for mains switches or their positions, and all those cases where safety is involved. 1 power on.png
5 - IEC 60417-5008 Power Off - To indicate disconnection from the mains, at least for mains switches or their positions, and all those cases where safety is involved. 1 power off.png
6 - IEC 60417-5009 Stand-By - To identify the switch or switch position by means of which part of the equipment is switched on in order to bring it into the stand-by condition, and to identify the control to shift to or to indicate the state of low power consumption. Each of different states of power consumption may be indicated using a corresponding color. 1 standby btn.png
7 - IEC 60417-5032 Alternating Current (label inside panel, not accessible by customer) - To indicate on the rating plate that the equipment is suitable for alternating current only; to identify relevant terminals. 1 alternating current.png
8 - IEC 60417-5019 Protective Earth; Protective Ground (label inside panel, not accessible by customer) - To identify any terminal which is intended for connection to an external conductor for protection against electric shock in case of a fault, or the terminal of a protective earth (ground) electrode. 1 1201_OnYourMark_fig2.jpg
9 UV Light - Pressing the button accompanying this symbols activates the UV lights inside the machine 1 light-on-button.jpg

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Overview

The following sections give an overview of components for the Figure 4 UV Curing Unit 350.

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A Lid - Opens for access to the UV curing chamber
B Power Button - Turns the machine off/on, as long as the I/O switch on the back of the unit is in the I position. Please see the section Back of the Unit for more information.
C UV Indicator - Lights up whenever UV lamps are on
D Handle - Grab the lid by this handle to open and close the lid safely
E Start Button - Press this button to start UV curing after setting the timer on the Timer Panel
F Timer Panel - Contains digital timer and timer-control buttons
G Curing Chamber Exterior - Most curing-chamber components reside within the frame in this area.
H Casters - The curing unit can be moved about your facility via these casters. It also features two lockable casters to keep the unit in place.

 

 

Inside the Unit

Inside Top 

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A Recirculation Fans - Regulate the temperature inside the UV-curing chamber.
B Lid-Closed Sensors - Engaged when the unit's lid is closed, these sensors will cut off the UV lamps in the chamber when the lid is open.
C Lamp-Time Indicator - This displays the total time that the UV lamps have been on.
D Curing Chamber - The process chamber where UV post-curing takes place.

 

Curing Chamber

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A

Removable Print-Platform Holder - When curing a part directly on the print platform, use this holder to secure the platform in place in the machine. Please see the section Cure Your Printed Parts for more information.

B UV Lamps - There are four lamps on each side of the curing chamber (16 total), which drive the post-curing of printed parts. Please see the section Install the UV Lamps for more information.
C

Platform Locating Pins - Line up with triangular grooves of the Figure 4 print platform to help secure the platform in the machine

D

Catch Tray - Catches printed parts that may be dropped in the machine, and has a handle for easy removal from the machine.

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Curing chamber with Print-Platform Holder uninstalled. See item A, above.

Back of the Unit

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A Carbon Filter/Bracket - Filters fumes coming from the UV-curing chamber to outside the machine
B

Cooling Fan - Allows outside air inside the machine to cool its components

C Power Inlet - Plug the female end of the power cord into this inlet.
D I/O Power Button - Has identical function to the Power Button on the front of the machine's lid in terms of cutting power. However, this button must be in the I position for the front power button to work.

 

 

Accessories

Power Cord - To connect printer to power source. Power cord is country specific. power-cord.png

Shelving Unit - Allows you to cure many parts on multiple tiers simultaneously

NOTE: The top shelf is not a curing platform. It allows light through to cure the parts on the shelf below.

part-stand.jpg
Carbon Filter - Filters fumes from post-curing process to outside air. charcoal-filter-outside-machine.jpg
370 nm UV Lamps - The printer uses eight 370 nm lamps in the UV-curing chamber. They are marked by the model number seen at the right. uv-bulb-40w.jpg
420 nm UV Lamps - The printer uses eight 420 nm lamps in the UV-curing chamber. They are marked by the model number seen at the right. uv-bulb-20w.jpg
Catch Tray - Catches printed parts that may be dropped in the machine, and has a handle for easy removal from the machine. catch-tray.jpg
Removable Platform Holder - When curing a part directly on the print platform, use this holder to secure the platform in place in the machine.

platform-holder.jpg

Specifications and Requirements

Total Figure 4 UV Curing Unit 350 Footprint (xyz)

Lid open

Lid closed

 

55.2 x 62.1 x 140.3 cm (21.7 x 24.4 x 55.2 in)

55.2 x 62.1 x 101 cm (21.7 x 24.4 x 39.8 in)

Net Weight 75.9 kg (167.3 lbs)
Maximum Printed-Model Size 124.8 x 70.2 x 346 mm (4.9 x 2.8 x 13.6 in)
UV Source

UV Bulb - FR20T12/03/HO
Wattage - 40W
Wavelength - 370 nm (peak)
Quantity in Unit - 8

UV Bulb - TL-K 40W/1OR
Wattage - 40W
Wavelength - 420 nm (peak)
Quantity in Unit - 8

Electrical Requirements - Mains-supply voltage fluctuation +/-10%

120-240 V~, 50/60Hz, 3.5 A

Operating Temperature Range

18-28°C (64-82°F)

Operating Humidity Range 20% to 80% RH

Supported Print Materials

The Figure 4 UV Curing Unit 350 was designed specifically for use with 3D Systems Figure 4® family of printers. These printers run their own family of print materials, for which this curing unit was designed to post-cure parts. Please the Figure 4 Modular User Guide for a list of supported materials.

CAUTION: Neither 3D Systems, nor its partners, shall be responsible for failed curing processes, or a damaged UV Curing Unit 350, in the event that a part was cured inside that was made from an unsupported material.

Installation

The installation of the Figure 4 UV Curing Unit 350 is simple and fast. This section will guide you through all the steps needed to begin curing Figure 4 printed parts.

 

Unpacking the UV Curing Unit 350

This section demonstrates the correct steps to take to unpack your curing unit.

CAUTION: Save all of the packing materials, including the wooden crate, for future use. The provided packaging is the safest means of shipping or transporting your unit.

Inspect Exterior of Crate

Visually inspect the exterior of the crate for any damage that may have occurred during shipping. Notify 3D Systems Service immediately if any damage is evident at this point. DO NOT proceed with the uncrating until you have discussed the damage with 3D Systems.

Uncrate the Unit

  1. Cut and remove the packing straps that hold down the outer carton.
  2. Lift and remove the outer carton from the pallet.
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  1. Remove the foam insert and desiccant pack (circled) from the top of the curing unit.
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  1. Remove the plastic wrap, being careful not to let the wooden ramp (1) and accessories box (2) fall.

CAUTION: The accessories box contains UV lamps that, while contained in protective packaging, are fragile.

remove-plastic-wrap.jpg
  1. Remove the wooden ramp (1) and accessories box (2) from the pallet, and place them off to the side.
remove-ramp.jpg
  1. Remove the anti-static film from the curing unit.

NOTE: Leave the blue tape (1) around the lid. The blue tape will prevent the lid from opening while the curing unit is moved into position.

remove-static-guard-3.jpg
  1. Use a 5 mm Allen wrench to remove the upper-two screws from each of the two pallet mounting brackets.
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  1. Use a 14 mm open-end wrench to remove the bottom-two bolts from each of the two pallet mounting brackets. You can now remove each mounting bracket from the pallet.

remove-shipping-bracket-8.jpg

remove-shipping-bracket-3.jpg
  1. The pallet has a hole in the middle beam protruding from one side, as seen below. The ramp has a bolt sticking down that fits into this hole. Place the bolt in the hole and lower the ramp down until the top of the ramp is fully seated and fairly level with the top of the pallet. Due to differences in wood and potential warping, you may not get a perfectly flush transition between the pallet and the ramp.

ramp-hole.jpg→install-ramp-on-pallet.jpg

  1. Turn the casters as shown, aligning the wheels with the grooves in the pallet.
turn-casters.jpg
  1. Roll the curing unit down the ramp. Make sure to hold the curing unit upright, as it is somewhat top-heavy.
roll-down-ramp-3.jpg
  1. Move the curing unit to the location where you intend to stage it. Remove the blue tape from around the lid.
remove-blue-tape.jpg
  1. Examine the items in the unit and in the box of lamps, ensuring that all items seen on the Accessories list are included with your shipment. There is an identical list included with the Welcome Letter inside the machine's packaging. If any of your items is missing, stop unpacking/installing and contact 3D Systems Service.
 

Install the UV Lamps

HOT SURFACE HAZARD: LAMPS CAN CAUSE BURN INJURY IF REMOVED WHILE STILL HOT.

CAUTION: WEAR A DUST MASK, NITRILE GLOVES AND SAFETY GLASSES WHEN CHANGING LAMPS. A BROKEN LAMP MAY RESULT IN EXPOSURE TO PHOSPHOR POWDER DUST AND TO ELEMENTAL MERCURY VAPOR. THE PHOSPHOR CONTAINS THALLIUM, WHICH CAN BE ABSORBED THROUGH THE SKIN OR INHALED.

CAUTION: Usage of lamps other than those recommended by 3D Systems, the type of lamps that came with the curing unit, will void the IEC 62417 classification of "Exempt Risk Group." 

 

UV lamps must be installed in a specific orientation in the UV Curing Unit 350. The unit uses eight 370 nm UV Lamps (model - TL-K 40W/10R) and eight 420 nm UV Lamps (model - FR20T12/03HO).

370-nm-lamp-10162019.jpg

420-nm-lamp-10162019.jpg

 

Use the following diagram to assist in your installation:

bulbs-installed-orientation.jpg

  1. The UV lamps are located in the accessories box you removed in the previous procedure. It is best to leave each one in its packaging until you are installing it.
bulbs-in-box.jpg
  1. Ensure the machine is powered down and unplugged. Open the lid.
lid-open.jpg
  1. Ensure that both the catch tray (1) and the shelving unit (2) are removed from the machine, as they would be in the way and could break your lamps. Please see the section Broken Fluorescent Lamps for more information.
remove-shelves-and-catch-tray.jpgcatch-tray.jpg
  1. For each lamp: line up the bottom of the lamp inside the bottom fixture in the orientation shown. Also ensure that you are installing the lamp with the reflecting side facing the outside of the machine and the translucent side facing the inside of the machine.

translucent-side-faces-printed-parts-in-chamber.jpg

install-uv-lamp-bottom.gif

Looking at floor of machine
  1. Push down lightly on the top of the UV lamp until it can fit under the top fixture, and snap it into place.
  2. Repeat this process for each lamp in the machine, ensuring you follow the installation pattern at the beginning of this section.
install-uv-lamp.gif
  1. Remove the Power Cable from the packaging. A local power cord is dropped into the package just before shipping; so the cord will have been loose in the crate. Follow the instructions in the section Power on UV Curing Unit 350 to plug in the machine and turn it on.
  1. Press the reset button on the Lamp-Time Indicator to ensure that it is set to 0 (it should already be set at zero by 3D Systems). Do not forget this step, as the light hours will guide you in when to perform your first lamp replacement.
light-hours-reset.gif

Your UV Curing Unit 350 is now set up and ready to use!

Operation

The Figure 4 UV Curing Unit 350 is very simple to use! The following sections will guide you through the processes of post-curing your printed parts.

WEAR 100% nitrile gloves whenever handling uncured, or "green," parts. Wear 100% nitrile gloves whenever interacting with the UV curing unit 350, as it is likely to have uncured resin on it.

Timer Panel

timer-panel-overview.jpg
A Countdown Timer - Counts down from the Set Time when the UV lights are on. When the timer reaches 00:00, the UV lights will automatically shut off. This time is expressed in MM:SS format. Factory preset of this field is 60 min.
B Set Timer - This is the curing time that you can enter for the current job. The machine will save the most-recent time entered for quick access on your next curing job. This time is expressed in MM:SS format.
C Mode Button - This button has no function on this device.
D RST (Reset) Button - This button resets the Countdown Timer back to the Set Time. As a result, it also cuts off the UV lamps if they are running when the button is pushed.
E Ten-Minute Rocker Switch - Pressing the up or down button allows you to adjust the Set Time in increments of ten minutes, with a maximum of 9.
F Single-Minute Rocker Switch - Pressing the up or down button allows you to adjust the Set Time in increments of one minute, with a maximum of 9.
G Ten-Second Rocker Switch - Pressing the up or down button allows you to adjust the Set Time in increments of ten seconds, with a maximum of 9.
H Single-Second Rocker Switch - Pressing the up or down button allows you to adjust the Set Time in increments of one second, with a maximum of 9.

Power on UV Curing Unit 350

Your 3D Systems installer should have plugged in your machine and powered it on. This section describes the process to follow in case the machine has become unplugged/switched off. 

CAUTION: Safety relies upon the connection to protective earth via the connection with the power cord to the appliance inlet (Figure 1, below).

CAUTION: Do not replace the power cord with any cord other than that which is supplied by 3D Systems for this machine.

  1. Ensure the I/O Switch is in the O position, and then ensure the power cord is plugged in.

pull-power-cord-in.jpg

  1. Put the I/O Switch into the I position.
io-switch-on.jpg
  1. Push the power button on the front of the machine.
  2. You will notice that the power button lights up and the Timer Panel turns on. If this does not happen, check your power connections. If the problem persists, contact 3D Systems Service.

Your UV Curing Unit 350 is now powered on!

press-power-btn.jpg

Prior to Usage

Prior to using the Figure 4 UV Curing Unit 350, ensure you have completed the following post-processing steps, as seen in your printer's Post-Processing Guide:

  • Clean the part with the recommended method and solvents
  • Completely dry the part
  • If curing on the glass plates, remove all supporting architecture from the parts before placing them in the machine. Supports will be significantly harder to remove if they are cured on the part.

CAUTION: Failure to complete any of these steps before placing parts in the UV Curing Unit 350 risks under-cured and/or warped parts.

 

Additional Documentation

Ensure you have read your printer's Post-Processing Guide, and your resin's User Guide. Both guides contain the recommended, tested curing times for Figure 4 resins.

Cure Your Printed Parts

You are now ready to cure your printed parts. There are two ways to do this:

  • Cure the part on the print platform.
  • Cure the part on the shelving unit.

For either method, use the following guidelines:

  • Ensure that the green part does not touch the UV lamps as you are inserting it in the machine. If any uncured resin transfers to a UV lamp, this material will cure on the lamp, causing it to be less effective in curing future parts.
  • Ensure that the green part is not resting against anything in the machine, such as the shelving unit, a UV lamp, or inside wall. Your part should be cured in a position in which it is self-supporting.
  • Keep in mind that removing cured supports from a part, and removing cured material from the print platform, is considerable more difficult than doing this while everything is uncured. So only cure on the platform if absolutely necessary to stay in line with the other guidelines above.

Cure the Part on the Print Platform

You may want to keep your part on the print platform for curing if:

  • The part is taller than 200 mm
  • The part's shape prevents it from standing freely on the shelving unit without touching the shelf frame or any UV lamps

Please complete the following instructions to cure a part on the print platform:

  1. Ensure the shelving unit is NOT inside the machine. Holding the platform holder by the platform supports, lower it carefully into the machine.

PINCH POINT: TAKE CARE DURING THIS STEP. THE PLATFORM HOLDER ATTACHES VIA MAGNETS, WHICH GRIP TIGHTLY WHEN THE HOLDER GETS CLOSE TO THEM.

no-shelves.jpg
  1. Wearing nitrile gloves, insert the part/platform with the part going in the curing chamber first. Take care not to brush the part against the UV lamps on the way down.
insert-platform-part-first.jpg
  1. Line the print platform's triangular grooves up on the locating pins on the middle of the part-mount rests. Ensure the print platform is fully seated in the machine.
platform-fully-seated.jpg
  1. Close the lid, ensuring that it is fully seated.
lid-closed.jpg
  1. Use the four up/down switches on the Timer Panel to set the curing time according to the time prescribed for your resin. Please see your printer's Post-Processing Guide, or the resin's User Guide, for your resin's curing time. The time format is MM/SS.

CAUTION: Curing for less time than what is prescribed will leave the part under-cured and not safe to touch with human hands. Curing for more time than prescribed risks over-curing the part. An over-cured part can be discolored and possibly misshapen.

timer-panel.jpg
  1. Press the Start button, which is directly to the left of the Timer Panel.
  2. You will see the Start button light up and you will hear cooling fans turn on, which is the indication that the curing process has started. When the timer runs out, the parts are done. Use insulated gloves to remove the platform/part from the curing unit, as the part/inside of unit will be hot.
press-start-button.jpg
  1. Follow your printer's Post-Processing Guide to properly remove your part(s) from the print platform, and to remove the supports from it.

NOTE: If your part has surface tackiness or oiliness, it is not fully cured. Proceed to the Troubleshooting section for more information.

Cure the Part on the Shelving Unit

You may want to cure your part on a glass plate if:

  • The part is shorter than 200mm
  • The part's shape allows it to stand freely on the shelving unit without touching the shelf frame or any UV lamps

Please complete the following instructions to cure a part on the shelving unit:

  1. Orient your parts on the glass shelves so that all parts are within the confines of the plates. Do NOT put any parts on the top shelf, as it is only there to help keep uniform heat in the curing chamber.
shelves-with-parts.jpg
  1. Ensure that the removable platform holder is NOT in the machine. Remove it by grabbing the platform supports and pulling up.
rest-shelves-on-lip.png
  1. Holding the shelving unit by the top handles (1), carefully lower it into the machine so that the handles rest on the lip at the top of the unit.

 

insert-shelving-unit-with-parts.jpg
  1. Perform Steps 4-7 from the previous section to cure the parts. When you have removed the parts, they are safe to touch without nitrile gloves. They are also ready for any other part finishing you wish to do, such as sanding down the contact points from the supports.

NOTE: If your part has surface tackiness or oiliness, it is not fully cured. Proceed to the Troubleshooting section for more information.

 

 

You have successfully cured your printed parts with the Figure 4 UV Curing Unit 350!

Shut Down the Unit

Whenever the UV Curing Unit 350 is not in use, it remains in a standby mode, drawing a low amount of power. However, a complete shutdown can be achieved by either pressing the power button on the front or back of the machine. Please see the section Emergency Shutdown for more information.

Preventative Maintenance

Preventative maintenance must be performed to ensure that your UV Curing Unit 350 continues to cure your printed parts at the highest level. The following sections will discuss:

  • Changing out UV lamps
  • Changing out the carbon filter
  • Cleaning the shelving unit/glass plates
  • Cleaning the rest of the unit

Changing Out UV Lamps

You must change the UV lamps after the Lamp-Time Indicator reaches 1,000 hours. To ensure uniform curing at all times, you must replace all UV lamps at the same time.

light-hours-indic.jpg
Lamp-Time Indicator - shows elapsed light time in hour increments. In this example, it shows 26.3 hours.

Lamp Change Procedure

Procedure Warnings

  HOT SURFACE HAZARD: LAMPS CAN CAUSE BURN INJURY IF REMOVED WHILE STILL HOT.

CAUTION: WEAR A DUST MASK, NITRILE GLOVES AND SAFETY GLASSES WHEN CHANGING LAMPS. A BROKEN LAMP MAY RESULT IN EXPOSURE TO PHOSPHOR POWDER DUST AND TO ELEMENTAL MERCURY VAPOR. THE PHOSPHOR CONTAINS THALLIUM, WHICH CAN BE ABSORBED THROUGH THE SKIN OR INHALED.

CAUTION: Usage of lamps other than those recommended by 3D Systems, the type of lamps that came with the curing unit, will void the IEC 62417 classification of "Exempt Risk Group." 

 

UV lamps must be installed in a specific orientation in the UV Curing Unit 350. The unit uses eight 370 nm UV Lamps (model - TL-K 40W/10R) and eight 420 nm UV Lamps (model - FR20T12/03HO). Use the following diagram to assist in your installation:
bulbs-installed-orientation.jpg

370-nm-lamp-10162019.jpg

420-nm-lamp-10162019.jpg

 

 

  1. Power down the machine and unplug it. Open the lid.
  2. If changing lamps right after a curing session, ensure that sufficient time has passed to allow lamps to cool off.
  3. Ensure there is NO print platform or shelving unit currently installed in the machine. Having either of these present risks breaking the lamp inside the unit, which is very hard to clean up. Please see the section Broken Fluorescent Lamps for more information.
lid-open.jpg
  1. Using work gloves or nitrile gloves, push in on the top of the bulb until you feel it come out of its bracket. Pull the lamp up and out, careful not to hit the lamp on the sides of the machine.
remove-uv-lamp.gif
  1. Ensure you are installing the correct lamp, according to the diagram above. With the replacement lamp: line up the bottom of the lamp inside the bottom fixture in the orientation shown. Also ensure that you are installing the lamp with the reflecting side facing the outside of the machine and the translucent side facing the inside of the machine.

translucent-side-faces-printed-parts-in-chamber.jpg

install-uv-lamp-bottom.gif

Looking at floor of machine
  1. Push down lightly on the top of the UV lamp until it can fit under the top fixture, and snap it into place.
  2. Repeat this process for each lamp in the machine.
install-uv-lamp.gif
  1. Once you have replaced all the lamps, press the reset button on the Lamp-Time Indicator. Do not forget this step, as the light hours will guide you in when to perform your next lamp replacement.
light-hours-reset.gif

Your new lamps are ready for use inside the machine!

Broken Fluorescent Lamps

In the event that a fluorescent lamp is broken, you must perform the following procedure in order to safely clean the area.

CAUTION: WEAR A DUST MASK, NITRILE GLOVES AND SAFETY GLASSES WHEN CLEANING UP A BROKEN LAMP. A BROKEN LAMP MAY RESULT IN EXPOSURE TO PHOSPHOR POWDER DUST AND TO ELEMENTAL MERCURY VAPOR. THE PHOSPHOR CONTAINS THALLIUM, WHICH CAN BE ABSORBED THROUGH THE SKIN OR INHALED.

  1. Instruct all personnel to leave the area.
  2. Open exterior doors and windows to ventilate the room.
  3. Leave the room for 15 minutes.
  4. Before re-entering the room to begin cleaning, you must be wearing disposable gloves, dust mask and safety glasses.
  5. Clean up broken glass using pieces of stiff paper or cardboard, (such as an index card). Do not use a broom or a vacuum.
  6. Start on the outer edge of the area to be cleaned and work your way across systematically. This will prevent you from collecting broken glass and phosphor powder on your shoes.
  7. Use wide strips of tape (packing tape or duct tape) to pick up the remaining small pieces of glass and phosphor powder.
  8. Wipe the entire area clean with damp paper towels.
  9. Wipe your shoes, in particular the bottom of your shoes, with a damp paper towel.
  10. Place all debris, cleaning materials, gloves, and dust mask into a disposable bag and seal the bag.
  11. Place the disposable bag into a hazardous-waste container.
  12. If your clothes were contaminated as a result of the initial breakage or because of the cleaning process, dispose of your clothing as hazardous waste. Do not leave the facility with contaminated clothing.
  13. Dispose of all collected materials in accordance with all local, state and federal regulations.
  14. Wash all exposed skin thoroughly.

For additional information, please see the following:

https://www.epa.gov/cfl/cleaning-broken-cfl#instructions

https://www.osha.gov/Publications/osha3536.pdf

Changing Out the Carbon Filter

You must replace the carbon filter on the back of the UV Curing Unit 350 every time you change out the lamps. This is to ensure proper handling of odors from the curing process.

  1. Power down the machine and unplug it.
 
  1. Loosen all four thumb screws on the filter bracket. It will be easiest to do this in the order shown at the right.
charcoal-filter-bracket-remove-screws.gif
  1. When loosening the last two thumb screws, hold the bracket against the machine with your other hand to prevent it from falling.
remove-carbon-filter-1.jpg
  1. Once the bracket is removed, there is nothing holding the filter in place. You may now remove it.
charcoal-filter-orientation-in-machine.jpg
  1. Install your new carbon filter, ensuring that it is oriented in the machine such that the airflow arrow points out of the machine.
air-flow-direction.jpg
  1. When reinstalling the filter bracket, it is easiest to grab it by the top two thumb screws and line up the screws on the top two holes on the UV Curing Unit 350. Secure these screws first, and then screw in the bottom two.
reinstall-filter-bracket.jpg

Your new carbon filter is ready to use!

Cleaning the Shelving Unit

The shelving unit must be cleaned if:

  • You notice a buildup of partially cured or fully cured resin on any component that could inhibit future part curing. In particular, if resin builds up on a glass plate, this could block the path of UV light to reach a green part.
  • You notice any foreign debris on the glass plates. Dust or other debris left on a plate could cure into future parts and be very difficult to remove.
  • You have performed several curing sessions without cleaning the shelving unit. Depending on the print materials you run, cured material may be hard to see. Thus it is necessary to clean these components on a regular basis, even if it appears there is no debris/material present.

CAUTION: Do NOT use glass cleaner to clean the glass plates.

WEAR 100% nitrile gloves whenever cleaning the shelving unit or glass plates.

 

  1. Spray IPA (isopropyl alcohol) on a nonabrasive cloth.
spray-ipa-on-cloth.gif
  1. On your part-finishing workbench, wipe down all metal components and all the glass plates with the IPA dampened cloth.
clean-shelving-unit.gif
  1. Optionally, you can remove the glass plates from the shelving unit by removing the side screws with an M2.5 Allen wrench. Then, over your part-cleaning tub, spray each glass plate with IPA on both sides. Wipe the plate down with a nonabrasive cloth until dry.

NOTE: If there is cured resin stuck to the glass, you may have to soak the plate in IPA to loosen it up.

clean-glass-plate.gif
  1. Either let the shelving unit out to air dry, or dry it with compressed air, before inserting it back in the UV Curing Unit 350.

Your shelving unit is clean and ready for reuse!

 

Cleaning the Rest of the Unit

Use the following guidelines when cleaning any other part of the machine:

  • Do NOT use ammonia-based cleaners.
  • Use IPA (isopropyl alcohol) or EtOH (Ethanol) on a nonabrasive cloth to clean both the inside and outside of the machine. These solvents are proven to clean resin off of surfaces.
  • Do NOT spray solvents directly onto any components. Always spray onto nonabrasive cloth first.
  • If resin gets on the unit, do NOT wait to clean it up. Ambient light in the room will cure any resin on the machine, making it more difficult to remove as time goes on.

to avoid skin exposure to uncured resin and solvents, WEAR 100% nitrile gloves whenever cleaning the machine.

Troubleshooting

There are unique situations you may encounter when operating the Figure 4 UV Curing Unit 350. These situations, and their solutions, are broken down in the table below.

NOTE: Unless troubleshooting steps require the UV Curing Unit 350 to operate, shut down the unit and unplug it before performing troubleshooting steps.

 

# Issue Description Customer Troubleshooting Steps
TS1 Part is not fully cured in its entirety

WEAR 100% nitrile gloves whenever handling GREEN parts/resin.

  1. Ensure you used the correct curing time for the resin printed with, according to your printer's Post-Processing Guide.
    1. Yes, I used the correct curing time. Go to Step 2.
    2. No, I used an incorrect curing time. If you remember the incorrect time you used, place the part back in the curing unit for necessary time remaining. If you do not remember the incorrect time, place part back in curing unit for increments of five minutes until part is fully cured. A fully cured part will have no discernable areas of tackiness or oiliness.
  2. Ensure you properly cleaned and dried the printed part, according to your printer's Post-Processing Guide. Place the part back in the curing unit for increments of five minutes until part is fully cured.
TS2 Part is not fully cured on one area, but is on others

WEAR 100% nitrile gloves whenever handling GREEN parts/resin.

  1. Do not crowd the glass plates with too many parts. One part might block UV light from reaching another.
  2. Check in the curing chamber to see if there are any obstructions that would prevent UV light from hitting one side of a part. This can include, but is not limited to:
    1. Cured resin on a UV lamp
    2. Cured resin on the shelving unit - either on the metal frame or the glass plates
  3. Check the Lamp-Time display to see how many hours are logged. If it is more than 1,000 hours, it is time to change your lamps.
  4. If items 1-3 do not resolve the issue, contact 3D Systems Service.
TS3 Power light is on, but timer display is not
  1. Unplug the machine. Wait 30 seconds, plug it back in, and start it up.
  2. If item 1 does not resolve the issue, contact 3D Systems Service.
TS4 Machine will not power on
  1. Check the I/O switch on the back of the machine and ensure it is in the I position. This must be true for the front power button to work.
  2. Ensure the machine is fully plugged in on both the curing-unit side and at the wall.
  3. Unplug the machine. Wait 30 seconds, plug it back in, and attempt to start it up.
  4. If items 1-3 do not resolve the issue, contact 3D Systems Service.
TS5 Machine is very hot to the touch on the outer shell The machine has a built-in cooling system. A high temperature could indicate an issue with this. Cease use and contact 3D Systems Service immediately.
TS6 UV lamp broke inside the machine Please see the section Broken Fluorescent Lamps.
TS7 Offensive odors emitting from machine
  1. Change your carbon filter, according to the section Changing Out the Carbon Filter.
  2. If issue persists, there may be an issue with the unit's air-extraction fan. Contact 3D Systems Service.

Service and Support

Should any questions or issues arise, please contact 3D Systems as listed below.

Customer Support Hotline

Please contact your Customer Support Hotline at one of the following numbers:

  • US and Canada: 888-598-1438
  • UK and EMEA: +44 1442 279883
  • International: +1 803-326-3930

General

Figure 4 UV Curing Unit 350 service procedures must be performed only by a 3D Systems-certified service technician, unless this guide explicitly states otherwise. If your Figure 4 UV Curing Unit 350 needs service, contact 3D Systems Technical Support at the following numbers:

  • In the United States or Canada, call 800-793-3669
  • In Europe, call +49-6151-357357

You can also contact your local 3D Systems representative.

3D Systems’ support portal is located at http://www.3dsystems.com/support

For safety data sheets of Figure 4 resins, go to http://www.3dsystems.com/support/materials/msds

CE Declaration of Conformity

EC Declaration Draft 02152019.jpg

 

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333 Three D Systems Circle | Rock Hill, SC | 29730
www.3dsystems.com

 

 

 

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