This purpose of this document is to discuss the types of materials that will be available for use in the ProJet® 5500X and to help you determine which material works best for your application. Also included in this manual is safety information, material handling, and post processing instructions.
The materials currently available for use in the ProJet 5500X are:
VisiJet® CR-CL, Rigid Clear Build Material
VisiJet® CE-NT, Elastomeric Natural Build Material
VisiJet® CR-WT, Rigid Whte ABS-like Build Material
VisiJet® CE-BK, Elastomeric Black Build Material
Users of the 3D printer system should be informed of potential hazards of part material prior to working with a 3D printer system, or performing duties which may result in exposure to uncured part material, such as removal and disposal of empty material bottles and waste bag.
To find out facility disposal requirements, contact an approved waste disposal provider. Your local environmental regulatory agency should have a list of qualified providers. You will need to give disposal service providers a copy of the part material Global Health and Safety sheets, and possibly other forms included in the Appendix of your VisiJet Post Processing Guide, such as Waste Profile Worksheet and SNUR (Significant New Use Regulation - U.S. only). A report will be provided, indicating disposal requirements, as well as a quotation for regularly scheduled pickups. If assistance is needed locating a waste disposal provider, or completing a waste disposal form, contact 3D SystemsTechnical Support Hot line.
3D Systems assumes no liability or responsibility for proper disposal of uncured part material. Proper disposal of uncured material is the sole responsibility of the user.
![]() |
CAUTION: Uncured 5500X VisiJet part material is a sensitizer. Skin or eye irritation could occur when exposed to the chemical composition of the material. Any chemical may exert harmful effects if it contacts or enters the body. VisiJet part material is a sensitizer and irritant. |
Skin Sensitiztion: Uncured 5500X VisiJet part material is a snesitizer. Slin or eye irritation could occur when exposed to the chemical composition of the material.
Ingestion: Uncured 5500X VisiJet part material is toxic if ingested.
Inhalation: Under normal operation, inhalation is not an expected route of entry.
Contact With Uncured Material: Employees should be alerted to clean and rinse off any contacted surface promptly in order to prevent further contamination. Ensure a convenient washroom location is provided with access to soap, water, and disposable paper towels.
Handling Finished Parts: Finished (cured) parts can be handled or disposed of the same as standard household plastic products. VisiJet parts are not recyclable. VisiJet materials are not intended for, and cannot be used for medical implant or food or drink handling applications.
Exposure Control: The 3D printer system has a variety of built-in engineering controls which are designed to prevent operator exposure. Do not try to change or disable these controls.
Appropriate hygienic practices should be followed, including washing with soap and cold water before meals, breaks, smoking, applying cosmetics, using toilet facilities, and after work.
Emergency
Chemtrec USA (800) 424-9300; Europe +1-703-527-3887
Packaging Inspection: VisiJet materials are supplied in bottles. These bottles are packaged with cardboard packing material inside the shipping carton. Upon receipt of material shipments, inspect cardboard carton exterior for signs of damage and leakage. If leakage is observed, DO NOT open carton, contact 3D Systems Certified 3D Systems Service Provider. If no leakage is observed, store shipping carton until material is used.
Building: If uncured material is observed on the part or platform after build, this is an abnormal condition, and is an indication the 3D printer system requires servicing by 3D Systems or an authorized servicing reseller. Assume any liquid or paste-like material is part material. Do not directly touch uncured part material without protective gloves and protective sleeves. Discontinue use of the 3D printer system, pending service by a 3D Systems Technical Support Representative or your servicing reseller.
Flammability and Combustibility: Do not expose materials to heat at or above 230°F (110°C), flames, sparks, or any source of ignition. Though the U.S. Department of Transportation does not consider VisiJet materials a “flammability hazard,” they do classify them “combustible” based on flash points. For more information on VisiJet material flash points and combustibility, see the VisiJet Post Processing Guide.
Skin Protection: Performing some procedures in this manual will exposure the user to uncured part material. To prevent contact, wear a chemically resistant apron or lab coat, protective sleeves (Tyvex) and chemically resistant protective gloves. Nitrile gloves are recommended. Do not use Latex gloves. For some procedures, heat resistant gloves are required. Where a “heat resistant glove” is referenced, 3D Systems recommends wearing a thermal liner with a nitrile glove worn over the liner. The thermal liner must be capable of withstanding temperatures up to 90 degrees C.
Eye protection: In the event of a leak or spill of uncured part material, wear safety glasses with side shields to provide eye protection.
Respiratory protection: Because of the 3D printer system’s built in engineering controls, respiratory protection is not necessary during normal operation. A NIOSH-approved (or equivalent) dust mask is recommended when dry sanding cured material parts
General Information: Ensure that eyewash stations and safety showers are close to the workstation location. In case of inhalation: May cause respiratory irritation. Move affected person to fresh air. If respiratory irritation occurs or if breathing becomes difficult, seek medical attention immediately.
In case of skin contact: May cause irritation or sensitization by skin contact , including redness and/or swelling. Immediately flush skin with plenty of cold water. After the area has been thoroughly rinsed, use soap and cold water to cleanse the area. Remove contaminated clothing and shoes. Get medical attention if symptoms occur. Wash clothing before reuse.
In case of eye contact: Irritating to eyes. Causes redness, swelling and pain. Immediately flush eyes with plenty of water for at least 15
minutes. Remove contact lenses immediately. Get medical attention if symptoms persist.
In case of ingestion: Irritating to mouth, throat and stomach. If ingested, drink plenty of water and seek immediate medical attention. Do not induce vomiting.
Self-protection of the first aider: Put on appropriate protective equipment (see section 7). Move exposed person to fresh air. Remove contaminated clothing and shoes
Ecotoxicity: The aquatic toxicity of the product is unknown; however based on components, it is predicted that uncured part material may be harmful to aquatic organisms or cause long-term adverse effects in the aquatic environment. Prevent contamination of soil, drains and surface waters.
VisiJet support material has no known regulatory requirements.
In the U.S., uncured material is subject to special EPA disposal regulations and record-keeping requirements. “Uncured 5500X VisiJet material” includes any part material bottles (empty or full) and waste bag, and about half of the material in a waste bag is uncured part material. For complete disposal regulation details, see the VisiJet Post Processing Guide.
In the U.S., the following disposal records must be kept for five years after the date of disposal:
For assistance, contact 3D Systems Technical Support.
Spills of material are highly unlikely and should NOT occur in normal operation of the 3D printer system.
The first priority is to protect users from inadvertently touching material. Spills of support material can be cleaned without use of protective gear, and disposed of as office trash. Handling uncured part material requires use of gloves, protective sleeves and other personal protective equipment to ensure no direct contact with uncured part material. If you don’t know which material it is, assume it to be uncured part material, and handle accordingly with the recommended personal protective equipment.
Promptly clean up spilled material, dispose of clean up materials and waste material per local regulatory requirements. Discontinue use of the 3D printer system, and contact 3D Systems Technical Support for a service visit to determine and repair the source of leakage.
Small spills of uncured liquid part material can be cleaned up using disposable towels, non-reusable rags, or absorbing materials such as sawdust, clay, diatomaceous earth, or activated charcoal. If spilled material is hot (liquid), wait until cools and gels before wiping up. After wiping up the spill, wipe surface with denatured or isopropyl alcohol and clean thoroughly with soap and water.
Advise the service provider involved of the spilled material, and provide other material information prior to contact with the material. Advise them of disposal requirements for part material and clean-up products if part material (uncured) is the spilled material.
Tools contaminated with part material should be cleaned prior to reuse. Solvents such as denatured alcohol or Isopropyl Alcohol (IPA), are normally required to clean equipment and tools. Wash with soap and water to remove any traces of excess part material or solvent. Contact solvent suppliers for information on proper handling of solvents if used for clean-up.
![]() |
WARNING: UNCURED PART MATERIAL IS A SENSITIZER. SKIN OR EYE IRRITATION COULD OCCUR WHEN |
Wear protective gloves and protective sleeves before removing any waste product from the 3D printer system. Be careful not to spill, drop, or expose others to these materials - particularly part material bottles or waste bag. Dispose of all waste material appropriately per local regulatory requirements.
SUPPORT MATERIAL VisiJet S500 Shelf life 5 yr. Climate Cool, dry area with adequate ventilation Storage Class N/A Storage Temperature Below 95°F (35°C) Environmental Conditions No direct sunlight, heat, flames, or UV energy. |
PART MATERIAL VisiJet CR-CL, CE-NT, CR-WT, CE-BK Shelf life 2 yr. Climate Cool, dry area with adequate ventilation Storage Class 10 Environmentally hazardous liquids Storage Temp Below 95°F (35°C) Environmental Conditions No direct sunlight, heat, flames, or UV energy. |
![]() |
NOTE: For optimal results, keep stored cartons closed, and do not open until bottle is ready for use. |
Always check bottle’s expiration date before loading. Do not load bottles into 3D printer system if they are about to expire. When 3D printer system detects an expired bottle, it aborts the build and rejects the bottle if the expiration date has expired for support material or more than one year past the expiration date for part material.
![]() |
NOTE: When storing material bottles that have been used but still contain material, do not place the bottles on their side; stand bottles in the upright position. Also, in the case where bottles containing material are removed from the MDM and are still warm, the bottle must be stored with the cap vented. If the warm bottle is not vented, the wax will contract during cooling and the bottom of the bottle may flatten. This will prevent the bottle from re-engaging in the MDM. |
Support material bottles must be loaded in the left side material delivery module. The part material bottles must be loaded in the right material delivery module. Before loading material bottles into the 3D printer system, inspect bottles for signs of damage or leakage. Do not load a damaged or leaking bottle. Dispose of them according to local regulations.
The photopolymers used in stereolithography may be hazardous if handled improperly. Repeated skin contact with materials may cause sensitization. Consult the manufacturer’s Global Harmonized Standards/Safety Data Sheet (GHS/SDS) for information on specific materials. For further information on this and related topics, consult the 3D Systems – Materials website at http://www.3dsystems.com/support/materials/msds.
VisiJet® CR-CL | VisiJet® CR-WT | VisiJet® CE-NT | VisiJet® CE-BK | |
Material Property | ||||
Accuracy | **** | **** | **** | **** |
High Temperature | *** | *** | *** | *** |
Moisture Resistance | **** | **** | **** | **** |
High Clarity | **** | N/A | *** | N/A |
High Stiffness (Flex Modulus) | **** | **** | N/A | N/A |
High Elongation | *** | *** | ***** | ***** |
High Impact Strength | *** | *** | ***** | ***** |
Opacity | N/A | ***** | *** | ***** |
Color | Clear Translucent | Opaque White | Black | Clear Translucent |
"Simulant" Characteristics | ||||
Polypropylene | *** | *** | N/A | N/A |
ABS | *** | *** | N/A | N/A |
Polycarbonate | **** | N/A | N/A | N/A |
Elastomeric (Rubber-like) | N/A | N/A | ***** | ***** |
Polycarbonate | *** | *** | N/A | N/A |
Recommended Applications | ||||
Investment Casting | N/A | N/A | N/A | N/A |
Jigs/Fixtures/Tools | *** | *** | N/A | N/A |
Master Patterns for RTV | *** | *** | N/A | N/A |
General Purpose Models | ***** | ***** | N/A | N/A |
Snap Fit Testing | *** | *** | N/A | N/A |
Injection Molding/Direct AIM | *** | *** | N/A | N/A |
RATING SYSTEM | |
***** | = BEST |
**** | = BETTER |
*** | = GOOD |
After the part(s) completed the printing process, there are steps that must be followed before it can be considered finished. Follow these steps to remove the build Support Wax from the part(s). An optional oven is also available for post porcessing, please refer to ProJet MJP Finisher Oven for detailed instructions.
![]() |
NOTE: Placing the print platform on a metal surface as shown here speeds up the cooling time |
Turn on both warmer units
Turn the Bulk Wax unit control knob to 10 (99°C)
Turn the Fine Wax unit control knob to 6 (70°C)
NOTE: Keeping units set to 5 when not in use will significantly reduce warm up time for Bulk Wax Removal.
![]() |
NOTE: Refilling the reservoir with warm water will significantly reduce the unit warm up time. |
NOTE: Ensure parts are not stacked on top of one another, a lasting impression may be made from one part to another.
CAUTION: Steam can cause burns. Use precaution when lifting lid off of warmer.
NOTE: Water condenses on the inside of the cover. Take care to prevent hot water from dripping out of the system. Prevent hazards by wiping up any water that escapes the unit.
The hooks on each handle are inserted into the two slots on each side of the strainer. This allows the strainer basket to be lifted without the user having to touch the hot surfaces or liquids. When strainer has been moved, and user is done with handles, remove them and store somewhere close for the next application. Do not leave the handles in the warmer.
NOTE: Be careful not to overflow the liquid. If parts are not completely submerged, either add more of the liquid used in the fine wax removal system or plan on rotating the parts.
Any time parts are processed, it is a good practice to clean the print platform and re-insert it into the printer. Follow these steps for cleaning the platform:
![]() |
NOTE: The print platform should be clean and at room temperature before installing and using it in the printer. |
Below is a quick reference flow chart for post processing of parts: