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ProJet® MJP 2500W / IC
Facility Requirements Guidep/n 31-D097 Rev A
Original Instructions |
Please refer back to http://infocenter.3dsystems.com/projetmjp2500w/facility-requirements-guide for the most up-to-date facility requirements guide |
This document includes the overall facility requirements that will be needed to have a successful installation when our authorized 3D Systems representatives arrive to install your 3D printer system.
This guide provides important information on selecting a facility location and planning for the installation of 3D Systems’ ProJet® MJP 2500W / IC Professional Printing System. It also presents planning guidelines to facilitate fast, convenient installation and operation of your 3D printer system.
What’s Inside:
Descriptions of hardware, software, part material, networking components, and documentation that comprise the ProJet® MJP 2500W / IC Professional Printing System.
An overview of the site requirements in typical engineering and design work spaces. These involve basic access, electrical, and environmental conditions for configuring a safe and efficient work area.
A checklist is included to ensure that the facility is adequately prepared for installation of your 3D printer system.
Information on how to obtain assistance from 3D Systems Customer Support Team.
The ProJet® MJP 2500W / IC Professional Printing System are part of 3D Systems’ Multi-Jet-Printing (MJP) product line.
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ELECTRICAL SHOCK HAZARD: High voltage electricity is accessible in the vicinity of this sign or behind the access panel. High voltage can cause severe burns or death, as well as fires. Access panels are for service only and should be opened only by certified service personnel or trained maintenance personnel. |
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HOT SURFACE HAZARD: A hot surface is accessible in the vicinity of this sign or behind the access panel. Avoid contact. Hot surfaces can cause burn injury or fire. Allow surface to cool before touching. Access panels are for service only and should be opened only by certified service personnel or trained maintenance personnel. |
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THIS GLOBAL HARMONIZED SYSTEM LABEL FOR LOW LEVEL TOXICITY. THIS INCLUDES RESPIRATORY, SKIN, AND EYE IRRITATION, SKIN SENSITISERS AND CHEMICALS HARMFUL IF SWALLOWED, INHALED OR IN CONTACT WITH SKIN. |
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CAUTION: Indicates the possibility of loss of data or damage to equipment. |
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WARNING: Indicates the possibility of injury or death to personnel. |
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HAND ENTANGLEMENT WARNING: GEARS OR MOVING PARTS HAZARD IN THE VICINITY OF THIS SIGN OR BEHIND THE ACCESS PANEL. ACCESS PANELS ARE FOR SERVICE ONLY AND SHOULD BE OPENED ONLY BY AUTHORIZED SERVICE PERSONNEL. |
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WEAR GLOVES: Wear the appropriate gloves when required. For example, when touching surfaces that may contain or have been exposed to materials, wear nitrile gloves. Heat gloves are necessary when touching surfaces that may be hot to ensure burns don’t occur. |
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Material exposure may cause eye damage. Do not operate without covers. Wear UV eye protection. |
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NOTE: A note signifies important information but not information of a critical content. |
Your ProJet® MJP 2500W / IC Series Printer ships with the following:
One crated ProJet® MJP 2500W / IC Professional Printing System containing the following accessories and materials.
The following topics should be arranged PRIOR TO THE ARRIVAL OF THE SYSTEM, to simplify installation of the ProJet® MJP 2500 Professional Printing Systems.
Make sure the following resources are available:
____ A forklift or similar, heavy-duty equipment required for unloading the 3D printer system crate from the truck to the de-crating location. (Forklift is not required to move 3D printer system into where it will be installed once the crate is removed.)
____ Network connection(s)
____ Power outlet(s) - a dedicated circuit to power the 3D printer system
____ Storage cabinetry for extra 3D printer system material containers and other consumables
____ At least one (1), networked graphics workstation or CAD/CAM/CAE terminal meeting the requirements described in Client Workstation Requirements.
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NOTE: Retain the shipping crate, ramps, brackets and hardware in the event the ProJet® MJP 2500 Professional Printing System needs to be shipped in the future. These crates are designed to allow fast, easy removal and packaging of the product. If 3D printer system needs to be shipped, contact 3D Systems Customer Support for shipping instructions. |
This section provides details relating to site selection, site preparation and readiness of the facility to accept and install the ProJet® MJP 2500W / IC Professional Printing System. Discuss the appropriate equipment locations with a 3D Systems' Certified Partner, so that the equipment is located in a convenient, appropriate location based on your organization's needs. When planning an installation, consider.
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Each 3D printer system requires use of a dedicated circuit that will allow for 100-127 VAC, 50/60 Hz, 15A, single phase or 200-240 VAC, 50/60 Hz, 10A, single phase.
All ProJet® MJP 2500W / IC series printers relies on a connection to the mains protective earth (ground). This provides a one level of protection to the user (Basic Insulation).
The installation of The ProJet® MJP 2500W / IC Professional Printing System shall comply with the National Standards of the country in which it is placed.
Many customers face AC power quality issues requiring the use of a UPS (Uninterruptible Power Supply) and generator to correct. The primary function of a UPS is to hold up AC power for a limited period of time by using energy from rechargeable batteries. For brief power outages, a UPS is sufficient; the amount of holdup time may also be scaled with additional battery packs according to customer needs. For extended power outages, some combination of UPS and on-site generator is required. The secondary benefits of a UPS often include line conditioning (correcting for voltage sags and swells) and line surge protection. A double-conversion, true sine-wave UPS is recommended as it provides additional immunity from powerline perturbations.
3D Systems has tested the product with the following UPS models:
North America |
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Manufacturer | Model | Voltage In | Voltage Out | kW | Input Connector | Output Connector(s) |
APC | SURTA3000XL | 120 | 120 | 2.1 | L5-30P | 5-20R |
Eaton | 9PX3000RT | 120 | 120 | 2.7 | L5-30P | 5-20R, L5-30R |
Liebert | GXT4-3000RT120 | 120 | 120 | 2.7 | L5-30P | 5-20R, L5-30R |
Worldwide |
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Manufacturer | Model | Voltage In | Voltage Out | kW | Input Connector | Output Connector(s) |
APC | SRT3000XLW-IEC | 208/230 | 230 | 2.7 | C20 | IEC C13, IEC C19 |
Eaton | 9PX3000GRT | 208/230 | 230 | 3.0 | C20 | IEC C13, IEC C19 |
Any UPS unit will impose additional facilities considerations including battery storage, floor space, interconnect and electrical receptacle requirements. For example, the above North-America UPS models require an L5-30 receptacle.
If additional or substitute cordsets are required, the cordset shall be rated greater than or equal to the input current rating of the product at the voltage applied. For example, a C13 to C14 cordset will be required if the UPS provides C13 receptacles (typical in markets outside North America).
Recognizing that customer needs and facilities differ greatly, 3D Systems encourages customers to contact one of the above UPS manufacturers for a power protection solution tailored to the customer and site needs.
Before a print can be printed on the printer, the print data file must be saved or exported to the industry-standard .stl file format, and submitted over the network. 3D SPRINT client software is located on 3DS Central can be installed on each intended users’ workstation to allow them to select, preview, and submit jobs; as well as manage the print queue. For more information on sending a file to the 3D printer system see the ProJet® MJP 2500W / IC Series User’s Guide available on:
http://infocenter.3dsystems.com/projetmjp2500w/user-guide (Wax)
Prior to installing the software, ensure that the initially selected workstation meets the following minimum specifications. Although the ProJet® MJP 2500W / IC Series client software will run on less powerful computers, meeting the minimum recommended configuration will ensure acceptable performance. It is recommended that this workstation be further enhanced with the recommended requirements for maximum performance, particularly with more powerful processors and added memory.
OS |
Minimum - Windows 7 (64-bit) *Can only run Sprint 2.13 or later -Windows 8 (64-bit) -Windows 10 (64-bit) *Can run Sprint 3.0 or greater |
Recommended
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CPU | - Intel or AMD processor with a minimum of 2.0GHz |
- Multiple core processor - Hyper threading and clock speeds above 3GHz can be beneficial but should be paired with a good balance of cores. |
RAM | -4 GB |
- 8GB or more - Virtual Memory: In Win 7, Win 8, Win 10, it is recommended to use the default option; "Automatically manage paging file size for all drives" |
Hard Disk |
-30 GB of available hard-disk space for cache -Temporary file cache requires about 3GB free disk space for optimal print file transfers |
-SSD or 10,000RPM HDD |
Display/GPU |
-Open GL 2.1 and GLSL 1.20 enabled graphics card -Screen resolution 1280x960 |
-NVidia or AMD GPU with 1GB of RAM or more -Screen resolution 1280x1024 or higher |
Other |
-Internet Explorer 9 or newer -Microsoft .NET Framework 4.5 (installed with application) -3 button mouse with scroll -Keyboard |
-Google Chrome or Internet Explorer 11 |
I/O | -Either ethernet or wireless connection | -Ethernet may be more stable depending on the facility |
The ProJet® MJP 2500W / IC Series Printing System requires an Ethernet network connection to transfer print jobs from workstation(s) to the printer.
An established TCP/IP network is setup and enabled. An RJ45 Ethernet network connection for each printer to be installed at the delivery site must be installed, tested and functioning. The printer can use either DHCP or a static assigned IP address. A DHCP server automatically programs an IP address; otherwise, a network administrator can manually assign a permanent IP address for each printer that is to be connected to the network. Write IP address(es) here:
___________________________________________________________________
Included in this guide is information and dimensions required to help plan installation of the printer.
The 3D printer system is intended to be lifted from the shipping truck using a forklift. Have a forklift available for the 3D Systems Customer Support Engineer (CSE) or reseller when installation occurs. The crate can then be removed, and the ramps placed as shown below. Store crate pieces where it will be easy to access should the printer need to be sent back or shipped to another location. Based on the crate size, you must have at least 192”(488mm) (approx. 16’) to accommodate the pallet, ramps and printer, the required footprint to uncrate is approximately 7’ x 16’.(2.13x4.88m)
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CAUTION: NEVER unpack, assemble, or connect any component of the shipment without the aid of a qualified, 3D Systems Customer Support Engineer or certified partner. 3D Systems accepts no responsibility for damaged, defective, or incomplete systems uncrated by anyone other than 3D Systems Customer Support Engineer or certified partner. |
Requirement | Metric | English |
Crated size | 1435mm x 927.1mm x 1314.5mm (L x W x H) | 56.5” x 36.5” x 51.75” |
Crated weight | 324kg | 715 lbs. |
Uncrated size | 1120mm x 740mm x 1070mm (L x W x H) | 44.1” x 29.1 x 42.1” |
Uncrated weight | 211kg | 465 lbs. |
Floor Flatness / Level | 2.5cm over 12m | 1” over 3’ |
The ProJet® MJP 2500W / IC Series Printing System is equipped with four caster-type rollers and four leveling feet. Leveling can be adjusted by locking the casters in place while adjusting leveling feet as required until 3D printer system is level.
At least 12" (30cm) of unobstructed floor space is recommended behind and on either side of the printer for airflow with 18" (46cm) in front of the printer to be able to open the material drawer. It is recommended that 36" (91cm) either behind or in front of the printer for service access. Behind would allow service to obtain access from the back, if the space is left in front, the printer will need to be moved out away from wall using that space in front to do so.
A freezer is recommended but not mandatory for easy part removal. If you decide to include a freezer as part of your post processing equipment ensure that it will accommodate the maximum build size of 12” x 6” x 8” (L x W x H). Any standard freezer capable of accommodating this size will be sufficient.
VisiJet® part and VisiJet® support materials should be stored in a conveniently located storage cabinet in proximity to the printer. A cabinet is recommended to protect against long term exposure to external UV light sources, including sunlight, overhead lighting, or other UV light sources. Storage temperature of the material should not exceed the specified maximum of 35°C (95°F). VisiJet® part material should be stored away from strong oxidizing agents, such as hydrogen peroxide, bromine, or chromic acid.
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NOTE: When storing material cartridges that have been used but still have materials in the cartridges, do not lay the cartridges on their side in storage. Store box with side spacers installed. *DO NOT rest on nose of cartridge. Also, in the case where used cartridges with materials are removed from the MDM and are still warm, it must be stored with the cap vented. If the warm cartridge is not vented, the wax will contract during cooling and the cartridge's bottom may become flat which will prevent re-engagement in the MDM. |
More detailed information on the VisiJet® build material and VisiJet support material, relevant applicable safety precautions and remediation, and specific storage and disposal requirements, can be found in the Global Harmonized Standards / Safety Data Sheets (GHS/MSDS). Your organizations' Facilities Manager (or equivalent) should maintain a copy of the two GHS/MSDS documents, and provide ready, convenient access to these documents. To obtain the VisiJet® material GHS/MSDS from 3D Systems, go to www.3dsystems.com/support/materials/msds. If further information is needed, please contact 3D Systems' Customer Hotline within the U.S. at (800) 793-3669 (or from outside the U.S.A. at +49 (0) 6151 357357), or by visiting 3D Systems’ website.
Used part material cartridges must be disposed of in a manner consistent with local and other applicable laws and regulations governing such materials. Refer to the VisiJet® materials' GHS/SDS Global Harmonized Standards/Safety Data Sheets prior to shipment of the printer. Discuss your organization's methods for disposing or recycling of such material with your facilities manager, or for more information, contact 3D Systems' Customer Support Hotline.
Locate the 3D printer system in a convenient location meeting the requirements specified in this document. To ensure optimum performance, it is important that the printer be installed in a clean, dry, air-conditioned room. Avoid placing the printer in any environment with airborne contaminants, including cigarette smoke, fumes, and mechanical particulates that can adversely affect the long term functioning of the equipment.
Each 3D printer system undergoes an operational test at the factory, and is shipped with (2) full cartridges of part material and (2) full cartridges of support material.
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Caution: Estimated printing times can be off if ambient temperature exceeds what is required. |
A number of the ProJet® MJP 2500 System’s internal electronic components as well as the part material, are sensitive both to ambient temperature and, to some extent, humidity. In addition, the build process itself can be temperature-sensitive within certain limits. The optimal operating temperature range is 18-24C (64-75°F). The maximum temperature should not exceed 28C (82°F)
The facility air conditioning system where the printer is operating should be capable of dissipating 1.0 kW (3412 Btu or 0.28 ton U.S. refrigeration) of heat or equivalent to temperature requirements. Ensure that any air conditioning ducting does not vent directly onto the 3D printer system. Its is recommended to place the machine in a room that has (4) air turnover cycles per hour.
Humidity should be maintained at 30 to 70% RH.
The 3D printer system is equipped with its own internal light build chamber, and back lit operating panel control with display. Normal area lighting is necessary for operation and service of this system. Indoor lighting such as fluorescent or LED is the best lighting for the system. Do not place the printer next to a window that receives partial or direct sunlight.
The printer consists of many precision mechanical and sensing systems that are sensitive to vibration during the build process. To maximize the quality and accuracy of the build, it is required that the unit not be near heavy machinery or any source causing high vibration or shock (i.e. exterior walls near train tracks or airports).
Do not place the printer next to a window that receives partial or direct sunlight.
< 65 dBa estimated (at medium fan setting)
3D Systems is confident that you will be very satisfied with the purchase of your ProJet® MJP 2500 Professional Printing System. Enjoy the ability to produce high quality parts from your 3-D digital data. We are dedicated to developing a relationship that extends beyond the terms of the sale. Please take the time to contact 3D Systems with questions, comments or suggestions about your ProJet® MJP 2500 Professional Printing System, or other products or services. 3D Systems strives for higher quality, better products, and comprehensive services to benefit our customers.
NOTE: Unless governed by prior arrangement, 3D Systems is not responsible for loading the ProJet® MJP 2500 client software on the user’s workstation(s). Thus, BEFORE THE 3D PRINTER SYSTEM ARRIVES, ensure that your workstation is capable of supporting the requirements of both the client software and communication with the printer via your network.
Review this list with a network administrator, IT department, facilities manager or other responsible person within your organization. Complete and place a check mark next to each item. Once everything is complete, photocopy this page, and fax it to the number checked or provided on the last page of this document. If no number is provided or relevant, then fax to +1 970-257-4601 (U.S.A).
Please complete the following (if making a copy to fill in, please print):
Company Name:_________________________________________________________________________Telephone (with area code)___________________________________
Contact (Print full name): ___________________________________________________________________________ Date faxed: ______________________________________
Email: ___________________________________________________________________
Please place a check in each box once that item is complete.
Final installation site selected. The intended physical location for each ProJet 2500 Professional Printing System(s) should be selected in advance, and checked for adherence to the guidelines set out in this guide.
If required by the shipper, a method of removing the crate from the shipper’s truck has been arranged (forklift is required) and is available to transfer the crate(s) to the de-crating location.
Operating system and workstation configurations are compatible and meet the minimum requirements as stated in the “Client Workstation Requirements” section.
NETWORK CONNECTION IS INSTALLED. An RJ45 (UTP, female connection jack) Ethernet network connection for EACH 3D printer system that is to be installed at the delivery site must be installed, tested and functioning.
TCP/IP is installed and enabled.
DCHP or Static IP
Dedicated material storage space selected.
Material disposal information in place according to local regulations.
Static IP address(es) has/have been allocated for each 3D printer system ordered. A permanent IP address on the network is assigned (presumably by a Network Administrator) to each 3D printer system that is to be connected to the network. Write IP address here:
_______________________________________________________
Test each IP address by pinging it, or by temporarily connecting a network resource (such as a workstation or a 3D printer system) and “pinging” from another workstation on the network.
Dedicated line, with a surge-and-spike-protected electrical power circuit for each 3D printer system, meeting one of the following specifications (Place check mark beside the appropriate specification: _________ 115 VAC, 50/60 Hz (dedicated 20 amp breaker) _________ 230 VAC 50/60 Hz (dedicated 15 amp breaker)
Provide un-interruptable power (active battery back-up)
Before the printer is installed into this facility, we acknowledge that the installation site complies with the specifications stated in the ProJet 2500 Facility Requirements Guide. Once the printer is installed, we agree not to alter any of the required specifications listed in this manual without consulting with a 3D Systems’ Customer Service Representative or certified partner. If alterations are made without consulting 3D Systems, it may void the system’s warranty.
Customer Signature: ____________________________________________________________________________________________ Date: _____________________________________________
Please return a copy of the check list by FAXING it to the appropriate fax number provided in Contacts.
The first point of contact should be your Customer ResellerCertified Partner Attached below is your partner information.
ACCOUNT REPRESENTATIVES Place Business Card here and staple to document.
STAPLE CARD HERE
If you should need to contact 3D Systems headquarters:
3D Systems Corporation 333 Three D Systems Circle Rock Hill, SC 29730 Toll-Free Number: (800) 889-2964
Phone Number: (803) 326-4080 Web: www.3dsystems.com Email: more info@3d systems.com
For Customer Support:
Region Telephone Email
North America (800) 793-3669 3DWW-MJM Customer Support@3dsystems.com
Europe +49 (0) 6151 357357
For localized service or support, contact the appropriate 3D Systems regional facilities listed below:
Contact the following Account Representative:
Name: _________________________________________________________________________________________
Address: _______________________________________________________________________________________
Tel: ___________________________________________________ Fax: __________________________________________________
Returning the Advance Preparation Checklist?
Return the completed checklist via the method chosen below:
Fax to the Account Representative’s fax number (above):
Fax to the ___________________________________________________________ office fax number (see above)
Fax or mail to: _______________________________________________________
3D Systems is not, in any event, liable for any damages, including lost profits, cost of cover, or other special, incidental, consequential, or indirect damages arising from the use of this document, however caused and on any theory of liability. This limitation will apply even if 3D Systems or an certified partner or representative has been otherwise advised of the possibility of such damage. This document, in whole or in part, may be changed or modified at any time at the sole discretion of 3D Systems, without notice.