Even though the parts are cleaned they are still considered green. They need to be post-cured for handling and achieving the desired mechanical properties.
Notes about the UV post-cure process:
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There are several post-cure options depending upon part size
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The largest parts in the largest oven will require longer cycle times to achieve mechanical properties
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The optimal post cure temperature in the UV chamber is 65-75C.
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Make sure the UVA/UVV output of the chamber is enough to properly cure the parts. Replace the bulbs as needed.
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Using a UV power accumulation meter can help aide in this determination.
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Using the EIT UV Power Puck II, a ProCure 750, for example, with new bulbs emits ~16 mJ/cm^2 per minute of UVA and 214 mJ/cm^2 per minute of UVV light.
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Any values less than 50% of these values will not properly cure the parts.
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Using the Procure 350/ 750 UV chamber
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To reduce part warpage, cure the parts while they are still attached to the support and build plate.
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Cure for 180 minutes with down surfaces facing upward to allow UV light to get to the bottom surfaces of the parts.
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Certain geometries may require flipping at the 90min interval to ensure even cure times and may require adjustment based on UV intensity emitted from older bulb.
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Larger parts may require longer post cure times. Increasing in 60min intervals is recommended.
TIP: If equipped, close the vent/exhaust exit of the oven up to 90% closed to reduce air flow going out of the chamber while post curing. Doing so, elevates chamber temperatures improves mechanical properties.
Using the NextDent™ LC-3DPrint Box UV chamber
Note: The elevated temperature generated by the cure process in the LC-3D Cure unit (~75C). Best performance in mechanical properties has been achieved.
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Cure for 90 minutes
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To reduce part warpage, cure the parts while they are still attached to the supports and build plate.
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After 90 minutes raise the chamber lid and allow parts to cool for 15 minutes. This helps prevent warp in the higher temperature cure unit.
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Flip the part and cure for an additional 90 minutes.
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Allow the part to cool to ambient temperature before removing from the UV chamber to avoid dimensional inconsistencies.
TIP: Using standoffs to raise the glass bottom ~75mm from the bottom bulbs helps to reduce curling effects during post curing.
Flipping parts is not required if the unit is equipped with a glass bed.